Quality plays an important role in every stage of manufacturing Fin Tube Products. An evidently distinct Quality Management System ensures that quality polices are implemented at every level of organization.
Promise to continuous improvement and meeting the customer's prospect provides foundation for our quality management system.
Strict process and Quality control at our Shop-floor is very critical for us to achieve the consistent and highest quality of our Fin Tube products and services. It is applied at every stage, right from the procurement of raw material, process of finning and till delivery to our customer. We can offer full integrity and traceability for all our products. Fin Tubes manufactured by us under go meticulous quality control checks to make sure excellence in quality. Employees are confident and trained to put into practice quality management system. We aspire to go beyond the expectations of our customers in terms of quality.
Procurement Of Plain Tubes
Akshay Engineering Works will procure quality plain Tubes, strictly as per the specification required by customer, for processing Fin Tubes from well known Indian plain tube manufacturers only.
Akshay Engineering Works will also procure the plain tubes for finning, duly inspected and approved by any Third party Inspection Agency (TPI), as per customer requirement. On receipt of plain tubes from our supplier, we will ensure the material reached us is as per the Specification, Dimension and Quantity, given in our purchase order in all respects.
Process Of Fin Tubes
Initially, we shall take up for trial finning and once the First Piece is approved, we shall commence bulk finning. During Finning, we ensure all the Technical Parameters are achieved as per customer requirement and specification. If the tubes are rejected during finning, due to any reason, we shall keep aside for not further processing.
We shall carry out final leak test as per customer requirement either Pneumatic Pressure (Air under Water) Test or Hydrotest, for the entire quantity. If customer requires, we shall offer our fin tubes to customer or/any TPIA for inspection and approval, at our end, as per our QAP and Technical Parameters, duly approved by customer.
We shall carry out air passing inside the fin tubes and clean properly before putting the same in to the wooden boxes. We shall apply Rust Oil on the Carbon Steel Fin tubes, before packing in wooden boxes.
Inspection & Testing Facilities
During Finning operation, we shall ensure all Dimensions Viz. OD at Fin Section, Fin Height, Plain Portion at both ends and Total Length of Fin Tubes are achieved and maintained strictly as per customer requirement & Specification.
We are having all necessary Instruments and Measuring Equipments viz. Vernier, Micrometers, Pressure Gauges, Measuring Tapes, which are periodically calibrated from NABL approved laboratory. Profile of the Fins are checked on the profile projector, viz. Finned OD, Fin Height, Number of Fins per Inch, etc. Hydrotest / Pneumatic Pressure Tests will be carried out as per the material and customer requirement.
Customer is always welcome to inspect the quality of our Fin Tubes at any stage of manufacture. Our Quality Assurance Plan indicates the various checks and tests to be conducted at different stages of processing Fin Tubes. Ultimate aim is to adopt total quality approach as per the requirements of ISO-9001:2008. All documents related to the stage-wise inspection are maintained and recorded, as per the practice of ISO Certification procedure.
Third Party Inspection
We can be able to offer our Fin Tube products to customers or any Third Party Inspection Agencies viz. TUV, BV, LRA, SGS, IBR, EIL, etc. for their inspection and approval on request of customers, at our end before dispatch. We shall submit our QAP and Technical Parameters of Fin Tubes, for customer approval. We shall carry out finning as per Technical Parameters, duly approved by cutomer. We also offer the fin tubes for customer or any TPIA for inspection and approval, strictly as per our QAP & Technical parameters, duly approved by customer and we shall provide our Test Certificate accordingly.
We will take utmost care during packing of Fin Tube products, to reach the customer destination without any type of damage of pilferage. Generally, we shall pack fin tubes in a strong wooden box(es), inserting Air Bubble Sheets inside the box. Name Slips mentioning customer name and address, telephone number, contents and quantity, will put on the Wooden Box(es).